Every successful part begins with a great idea—but it takes precision, skill, and the right technology to turn that concept into a high-quality finished component. Custom metal stamping is one of the most efficient and versatile manufacturing processes for producing complex metal parts at scale, all while maintaining tight tolerances and consistent quality.
At APS, we’ve honed our stamping expertise to help customers across industries bring their designs to life. Here’s a step-by-step look at how the process works, from initial concept to finished component.
1. Understanding the Project Requirements
The first step in any custom metal stamping project is gaining a deep understanding of the part’s function, performance requirements, and production volume. Our engineering team works closely with customers to review design drawings, materials, and tolerances. This ensures we select the proper manufacturing method, whether it’s progressive metal stamping for high-volume runs or fourslide stamping for intricate, multi-bend parts.
2. Designing the Tooling
Once the part design is finalized, we create the tooling. Tooling design is critical as it determines not only the quality of the part but also the efficiency of the production process. Our experienced toolmakers design and build precision dies and slides that work seamlessly with our sheet metal stamping equipment. This careful planning allows us to maintain repeatability from the first piece to the thousandth.
3. Setting Up the Equipment
APS operates a wide range of sheet metal stamping equipment, including presses and fourslide machines, to handle different part geometries and materials. Each machine is carefully configured to meet the project’s unique requirements. This stage involves fine-tuning feed rates, die alignment, and press settings to ensure optimal performance.
4. Production and Quality Control
With tooling in place and equipment dialed in, production begins. Our progressive metal stamping process utilizes a series of operations in a single continuous run, minimizing waste and maximizing efficiency. For parts with complex bends or features, our fourslide stamping equipment offers unmatched versatility.
Every part undergoes rigorous in-process inspections. We utilize precision measuring tools to verify critical dimensions, ensuring each piece meets the customer’s exact specifications.
5. Secondary Operations and Finishing
Some stamped parts require additional steps such as deburring, heat treating, plating, or coating. We can coordinate these secondary operations to deliver completely production-ready components.
6. Secondary Operations and Finishing From Concept to Reality
By combining advanced equipment, skilled craftsmanship, and decades of experience, Atlantic Precision Spring turns your initial concept into a high-performance finished component. Whether you need a simple bracket or a highly intricate part, we have the expertise to deliver on time and to specification.
Ready to bring your design to life?
Contact APS today to learn how our custom metal stamping capabilities can support your next project.